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SERVICE 01

Injection Mold

Multi-cavity, hot-runner and insert molds for plastic parts — engineered for repeatable dimensions, stable cycles and long production life.

OVERVIEW

Plastic injection molds built for production, not just for trial.

Single- and multi-cavity tools for engineering plastics, glass-filled resins and high-cosmetic surfaces.

1–64

Cavities

±0.01 mm

Typical tolerance

4–8 wk

Tooling lead time

300k–1M+

Cycles

From a single-cavity prototype tool to a 64-cavity family mold, every injection mold is designed around the part, the resin and the press it will run in.

We build two-plate, three-plate and hot-runner tools with slide cores, lifters, unscrewing systems and insert loading. Our engineers review draft, wall thickness, gate location and cooling before steel is cut — then validate the tool with a scientific molding trial and a full dimensional report.

Typical applications include automotive interior and under-hood parts, electrical housings, medical consumables, packaging closures and industrial components. Tool steels are selected for the resin, the annual volume and the surface finish required.

✓ DFM and mold flow before design freeze

✓ Hot runner, valve gate and 2K options

✓ Hardened slides, cores and wear parts

✓ Trial report, samples and process window

CAPABILITIES

What we deliver

Practical capabilities, matched to the tooling and the production volume — not a generic menu.

01

Multi-cavity & family molds

Balanced runner layouts and cooling circuits for consistent parts across every cavity.

02

Hot runner & valve gate

Direct-drop, manifold and valve-gate systems from leading suppliers, integrated and tested.

03

Slide cores & unscrewing

Hydraulic, mechanical and cam-driven actions for undercuts, threads and side features.

04

Insert & over-molding

Metal, plastic and elastomer inserts loaded manually or with automated fixtures.

05

High-polish & texture

Diamond polishing, EDM texturing and SPI/VDI finishes matched to your master.

06

Scientific molding trials

Decoupled molding, cavity-balance checks and process windows documented for handover.

SPECIFICATIONS

Typical range and tolerances.

Every project is quoted against the part, material and inspection requirement. Values below are typical starting points — we confirm the exact capability for your drawing.

Mold type

2-plate, 3-plate, hot runner, stack mold

Cavitation

1–64 cavities (typical)

Part size

Up to 1,200 × 800 × 600 mm

Tolerance

±0.01 mm (part- and resin-dependent)

Mold life

300,000–1,000,000+ cycles

Press range

50–1,300 T

MATERIALS & TOOLING

Materials we work with

ABS · PC · PC/ABS · PA6 / PA66 · POM · PP · PEEK · TPU · PPS

Documentation

✓ Material certificates on request

✓ Dimensional report with critical dimensions

✓ Trial report and process parameters

✓ 2D drawings and spare-part list

PROCESS

How the project runs

A named project manager, weekly reporting and documented sign-off at each stage.

01

DFM & flow

Part review, draft and gate study, mold flow and cooling simulation.

02

Design

3D tool design, steel selection, BOM and design freeze.

03

Build

CNC, EDM, wire EDM, grinding, polishing and assembly.

04

Trial & handover

T0/T1 trials, CMM report, samples and process documentation.

GALLERY

From the floor

Representative tooling, machining and inspection work from our Kunshan facility.

CNC machining center for mold manufacturing Mold factory CNC machining area

FAQ

Questions, answered.

What do you need to quote an injection mold?

A 3D part file (STEP/IGES), 2D drawing if available, resin, cavitation, annual volume, surface finish and the press size you plan to run. If you only have a sample, we can reverse-engineer it.

Can you mold glass-filled or high-temperature resins?

Yes. We regularly build tools for PA66-GF30, PPS, PEEK and other engineering resins, with hardened steel, hot-runner and cooling designs matched to the material.

Do you provide mold flow analysis?

Yes. Filling, packing, cooling and warpage analysis are available as part of DFM, and are recommended for critical cosmetic or tight-tolerance parts.

What support do you offer after delivery?

We supply spare parts, mold drawings, trial reports and remote troubleshooting. On-site support can be arranged for large tools or high-volume programs.

START A PROJECT

Have a mould project in mind?

Send us your part data and requirements. We will reply with a DFM review and a clear quotation within 24 hours.