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SERVICE 06

Engineering

DFM, mold flow, 3D design, FEA and reverse engineering that remove risk before the first cut.

OVERVIEW

Good tooling starts with better decisions.

Design and simulation support from part concept to frozen tool design.

2–5 days

DFM turnaround

NX / SW

Design platforms

Moldflow

Simulation

20+ yrs

Team experience

Most tooling problems are designed in long before the first chip is cut. Our engineering team reviews the part, simulates the process and freezes a design that can be built and measured.

We work in NX, SolidWorks, CATIA and Moldflow. Deliverables include DFM reports, filling/packing/cooling/warpage analysis, 3D tool design, 2D drawings, BOMs, fixture design and trial documentation. For legacy parts, we reverse-engineer from samples or scanned data.

Every project is assigned a project manager who coordinates design, machining, trial and shipping. Weekly progress reports keep your team informed, and design changes are documented before they reach the floor.

✓ Part and draft review before tool design

✓ Mold flow for filling, cooling and warpage

✓ 3D tool design and 2D drawings

✓ Reverse engineering from samples

CAPABILITIES

What we deliver

Practical capabilities, matched to the tooling and the production volume — not a generic menu.

01

DFM review

Draft, wall thickness, radii, gate location, ejector marks and tolerance stack-up.

02

Mold flow analysis

Filling, packing, cooling and warpage simulation with practical recommendations.

03

3D tool design

Full 3D tool assembly, cavity/core splits, slides, cooling and ejection.

04

2D drawings & BOM

Manufacturing drawings, bill of materials and steel/component specifications.

05

FEA & structural checks

Load, deflection and fatigue checks for tooling, fixtures and lifting points.

06

Reverse engineering

Scan or sample measurement, CAD reconstruction and design-for-manufacture review.

SPECIFICATIONS

Typical range and tolerances.

Every project is quoted against the part, material and inspection requirement. Values below are typical starting points — we confirm the exact capability for your drawing.

Deliverable

DFM report, mold flow report, 3D design, 2D drawings

Software

Siemens NX, SolidWorks, CATIA, Moldflow

DFM turnaround

2–5 working days

Design review

Customer approval before manufacturing

Documentation

BOM, steel list, trial report, dimensional report

Project management

Weekly progress report and single point of contact

MATERIALS & TOOLING

Materials we work with

NX · SolidWorks · CATIA · Moldflow · AutoCAD · Geomagic · STEP / IGES

Documentation

✓ Material certificates on request

✓ Dimensional report with critical dimensions

✓ Trial report and process parameters

✓ 2D drawings and spare-part list

PROCESS

How the project runs

A named project manager, weekly reporting and documented sign-off at each stage.

01

Review

Part data, volume, material and process requirements.

02

Simulate

DFM and mold flow, with clear recommendations.

03

Design

3D tool design, drawings, BOM and design freeze.

04

Support

Manufacturing, trial and change-management support.

GALLERY

From the floor

Representative tooling, machining and inspection work from our Kunshan facility.

Engineer programming a CNC machine Mold design and tooling build Mold factory CNC machining area

FAQ

Questions, answered.

What files do you need for a DFM review?

A STEP or IGES model is preferred; 2D drawings, resin/material, annual volume and critical dimensions help us give specific feedback.

Can you review a design from another supplier?

Yes. We provide independent DFM and mold-flow reviews, and can take over the tool design or manufacturing.

Do you charge for DFM?

Initial feasibility feedback is free. Detailed mold-flow studies and full tool design are quoted as part of the project.

Can you reverse-engineer a part with no CAD?

Yes. We scan or measure the sample, reconstruct the CAD model and review it for manufacturability before tooling.

START A PROJECT

Have a mould project in mind?

Send us your part data and requirements. We will reply with a DFM review and a clear quotation within 24 hours.